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Allglass: Airborne dust reduction

Allglass: Airborne dust reduction

Allglass: Airborne dust reduction

Project information

Project: Glass-based airborne dust and surface dust removal
Client:  Allglass Reprocessors UK Ltd
Products: DISAB CompVac

Project Background

Since 2006 Allglass used manual techniques such as brooms, brushes and barrows to remove. This was a laborious task and whilst it worked for larger glass particles, the manual approach generated a lot of airborne dust particles.

Allglass has been working closely with the H&S Executive on the standards their sites needed to achieve in terms of the removal of both glass-based airborne dust and surface dust. Allglass soon recognised it was going to need a much more effective cleaning capability than its traditional manual approach.

The solution

Allglass acted on advice from the HSE and arranged a demo of, and then hired, a DISAB CompVac. Its vacuum power and capacity transformed the way they dealt with dust removal and thus exposure risks. Instead of sweeping and brushing, particles as fine as 10 microns up to 8mms were being sucked up with minimal effort and collected in the DISAB CompVac’s large internal hopper.

“The DISAB CompVacTM is much faster than brushing and shovelling, but more to the point, it’s a far more effective solution to our achieving the lowest exposure limits we can. With brooms and brushes there was a lot we couldn’t do – the DISAB CompVac’s changed all that.”

“We now pass the H&SE’s spot checks with flying colours, and more importantly, we’re achieving really low MEL targets. That is much better and safer for all those who are in our working and production environments.”

Kevin Lamont

PLant Manager, Allglass Reprocessors UK Ltd

Product Features

From the cleaning nozzle to the hopper the whole of the CompVac system is fully enclosed, eliminating the risk of any of the collected dust escaping into the atmosphere, helping companies meet H&SE targets.

The DISAB CompVac provides the suction power and ability to vacuum in the hard to reach nooks and crannies where dust builds up.”

Product Overview

  • High suction capabilities, with 16.5kw of vacuum power.
  • Can pick up anything from fine dusts to debris up to 50mm in diameter.
  • Fully enclosed suction system allows even hazardous dusts to be collected safely
  • ATEX models available
  • Easy to manoeuvre by forklift

Download The Case Study

 

WHY DISAB?

 CUT TIME AND SAVE MONEY

Waste removal is faster, easier and more efficient, less time is spent by operators cleaning and large capacity collection mean less time spent emptying too. So downtime is significantly reduced.

Large deposits can be sucked up quickly from virtually anywhere and safely disposed of, or recycled back into process. So, if recovered material is valuable, huge savings can be achieved.

Because our powerful vacuum technology removes fine particles from the atmosphere, there’s far less dust to get into the moving parts of your plant or damage bearings, which will mean greater reliability, less downtime, and a longer shelf life for your equipment.

 IMPROVE HEALTH AND SAFETY

There’s no need for lengthy, back-breaking manual collection. Thanks to our fully enclosed systems and highly advanced filters, harmful dusts are instantly removed and safely contained, minimising the risk of dust exposure to your employees.

Free On-site Demo

We can arrange free site visits, demonstrations and site surveys, to assess your individual needs and help you achieve your goals, whether they’re on a small scale or part of a major project. Call us on 01737 246 649 or email infouk@disab.com

Talk to us today

Whether you require a tailor made solution, want to hire one of our industrial vacuum units or simply wish to discuss your requirements in more detail, call us on 01737 246 649 or use the button below to enquire online.

Tata Steel: Steelworks Cleaning

Tata Steel: Steelworks Cleaning

Tata Steel: Steelworks Cleaning

Project information

Project: Steelwork waste removal
Client: Tata Steel
Products: SkipVac

Project Background

As one of the world’s leading steel producers, Tata Steel is committed to high standards of safety and environmental protection. Its Hartlepool site covers an area equivalent to 50 football pitches, and the plant cleaning and housekeeping programme requires an eight hour shift every weekend, part of which has to deal with the large amount of waste from the submerged arc welding machines and operations in several separate locations.

Traditionally all this was carried out manually using brooms, shovels and barrows but it’s an inefficient way to sweep up and collect all the flux slag and granules, especially from within and around the submerged arc welding machines.

Tata’s production team previously tried various other cleaning machines, but found that these other units would block up and break down, and insufficient capacity meant they would spend more time emptying them than cleaning up.

The solution

Following a free demonstration it was clear that the DISAB SkipVac was exactly the sort of cleaning solution they’d been looking for.

The SkipVac allows the production crew to clean in awkward places such as around the arc welding machines, down the pits and around the cable trays and conveyor. The DISAB SkipVac’s suction power means an operative can, with the various extension pipes and cleaning heads, do a much better job of cleaning all of these areas.

“The DISAB SkipVac is an excellent machine that’s got capacity, reliability and is easy to empty. It’s also easy to move around with a forklift. It handled 2-3 tonnes of flux slag quite happily and didn’t need emptying every five minutes. But what we really liked was its suction power.”

“One of the SkipVac’s best features is the easy way it’s emptied out. It’s just a matter of getting a forklift to lift the top section away from the DISAB SkipVac hopper, and then taking the hopper to wherever the waste needs to be disposed of. It’s safe and simple, and presents no risk to the operatives.”

Andrew Ward

Production Operations Manager, Tata Steel

Product Features

Waste removal is faster, easier and more efficient, because less time is spent by operators cleaning and downtime is significantly reduced. Large deposits can be sucked up quickly from virtually anywhere and safely disposed of, or if recovered material is valuable, huge savings can be achieved.

Product Overview

    • Powerful yet compact self contained unit
    • Fitted with forklift sleeves so fully mobile
    • Removes anything from dust up to 40mm debris
    • Operated via a standard 32 amp 3 phase power supply
    • Waste collected into integral skip for easy disposal or recycling
    • Suction distances up to 100 metres
    • Suction capacities up to 4 tonnes per hour
    • Exceptional filtration levels, including optional HEPA filters
    • Labour saving – cleans up in minutes what can take days done manually
    • Easy to operate
    • Quiet in operation
    • Can be used for powering fixed pipework vacuum systems around multi-level sites
    • Available for long or short-term hire, or for purchase

Download The Case Study

WHY DISAB?

 CUT TIME AND SAVE MONEY

Waste removal is faster, easier and more efficient, less time is spent by operators cleaning and large capacity collection mean less time spent emptying too. So downtime is significantly reduced.

Large deposits can be sucked up quickly from virtually anywhere and safely disposed of, or recycled back into process. So, if recovered material is valuable, huge savings can be achieved.

Because our powerful vacuum technology removes fine particles from the atmosphere, there’s far less dust to get into the moving parts of your plant or damage bearings, which will mean greater reliability, less downtime, and a longer shelf life for your equipment.

 IMPROVE HEALTH AND SAFETY

There’s no need for lengthy, back-breaking manual collection. Thanks to our fully enclosed systems and highly advanced filters, harmful dusts are instantly removed and safely contained, minimising the risk of dust exposure to your employees.

Free On-site Demo

We can arrange free site visits, demonstrations and site surveys, to assess your individual needs and help you achieve your goals, whether they’re on a small scale or part of a major project. Call us on 01737 246 649 or email infouk@disab.com

Talk to us today

Whether you require a tailor made solution, want to hire one of our industrial vacuum units or simply wish to discuss your requirements in more detail, call us on 01737 246 649 or use the button below to enquire online.

AE Hilton and Son: Grain Store Cleaning

AE Hilton and Son: Grain Store Cleaning

AE Hilton and Son: Grain Store Cleaning

Project information

Project: Dust removal to meet Universal Feedstuffs Assurance Scheme (UFAS) standards
Client: AE Hilton & Son
Products: SkipVAC

Project Background

AE Hilton & Son produces animal feeds in the greenest way possible, and specialises in equine feeds because horses are particularly prone to respiratory risks.

Over time this dust builds up in all sorts of places around the feedstuffs areas, so keeping the premises and equipment clean is a constant part of the housekeeping regime.

The solution

Whilst AE Hilton & Son have used smaller suction equipment before, it was a very laborious process and the results were only adequate at best.

John Hilton who runs the company chose a free demonstration of the SkipVACs capabilities. Once he saw what it could do, it was an easy decision to hire a SkipVAC and give his premises a really good deep clean from top to bottom.

“With the SkipVAC, we’ve been able to give the whole premises a real cleaning up, and it really helps to back up our whole approach to making animal feedstuffs in a greener and more environmentally-friendly way, when visitors can see premises that are really clean and well managed.”

“The machine’s performed very well, and it’s far more effective than using brooms, shovels and barrows. It’s also easy to move the SkipVAC with our forklift to wherever we need it. We’ll definitely be hiring one again to keep our premises really clean. It’s not just about complying with all the UFAS and COSHH regulations and guidelines, it’s about showing anyone that we mean what we say about producing animal feeds in the best and greenest way possible.”

John Hilton

Proprietor, AE Hilton and Son

Product Features

Having a SkipVAC on site can save time and money. Not only is it labour saving but if the material that needs to be recovered is highly valued the machine will pay dividends. It will also improve Health & Safety – there’s no need for back-breaking manual collection with shovels and brooms, and highly advanced filters ensure harmful dusts are safely contained. If regular clean ups are a necessity, to pass inspections or comply with regulations, then DISAB machines are essential.

Product Overview

    • Powerful yet compact self contained unit
    • Fitted with forklift sleeves so fully mobile
    • Removes anything from dust up to 40mm debris
    • Operated via a standard 32 amp 3 phase power supply
    • Waste collected into integral skip for easy disposal or recycling
    • Suction distances up to 100 metres
    • Suction capacities up to 4 tonnes per hour
    • Exceptional filtration levels, including optional HEPA filters
    • Labour saving – cleans up in minutes what can take days done manually
    • Easy to operate
    • Quiet in operation
    • Can be used for powering fixed pipework vacuum systems around multi-level sites
    • Available for long or short-term hire, or for purchase

WHY DISAB?

 CUT TIME AND SAVE MONEY

Waste removal is faster, easier and more efficient, less time is spent by operators cleaning and large capacity collection mean less time spent emptying too. So downtime is significantly reduced.

Large deposits can be sucked up quickly from virtually anywhere and safely disposed of, or recycled back into process. So, if recovered material is valuable, huge savings can be achieved.

Because our powerful vacuum technology removes fine particles from the atmosphere, there’s far less dust to get into the moving parts of your plant or damage bearings, which will mean greater reliability, less downtime, and a longer shelf life for your equipment.

 IMPROVE HEALTH AND SAFETY

There’s no need for lengthy, back-breaking manual collection. Thanks to our fully enclosed systems and highly advanced filters, harmful dusts are instantly removed and safely contained, minimising the risk of dust exposure to your employees.

Free On-site Demo

We can arrange free site visits, demonstrations and site surveys, to assess your individual needs and help you achieve your goals, whether they’re on a small scale or part of a major project. Call us on 01737 246 649 or email infouk@disab.com

Talk to us today

Whether you require a tailor made solution, want to hire one of our industrial vacuum units or simply wish to discuss your requirements in more detail, call us on 01737 246 649 or use the button below to enquire online.

Cory Environmental: MRF Cleaning

Cory Environmental: MRF Cleaning

Cory Environmental: MRF Cleaning

Project information

Project: Dust and Spillage Solution
Client: Cory Environmental
Products: DISAB Central Vacuum

Project Background

Cory Environmental was keen to improve its general housekeeping practices at its recyclables plant in Wandsworth, London, and to meet and surpass Environmental Agency standards. Broom, brush and barrows were used to deal with dust and spillages creating greater airborne dust and causing the plant to stop whilst the dust was dealth with.

The solution

DISAB provided an on-site consultation and designed & installed a bespoke centralised vacuum system. Providing a flexible, reliable and effective solution that means an end to plant downtime and major savings in time and money and healthier working environment that meets European Standards.

“We used to use brooms and brushes, and had to stop the plant for at least an hour every day in order to deal with the dust. It just wasn’t effective, especially at a really busy plant like this which needs to run five days a week.”

“The installation of the DISAB centralised vacuum system has made all the difference. We can go to any part of the plant wherever the spillages are heaviest, or wherever the dust needs to be removed. All we have to do is to plug in the flexible suction hose to a conveniently located inlet valve, and it’s a simple job to remove whatever dust or waste needs to be dealt with.”

“It’s completely different now, and the levels of housekeeping and tidiness are much higher, and much more obvious to everyone who comes to work here. All the vacuumed waste goes to residual bins via the centralised pipework system, and is usually able to be recycled back into the process.”

Richard Edwards

Transfer Station and MRF Manager, Cory Environmental

Product Features

DISAB’s centralised systems have two particular features that make them significantly more effective for their operators. First, is a system called Smart which allows operatives to set a large number of variables for everyday usage.

Second, there is a self-cleaning system for the filters based on the propriety ATM valve. This is designed into the DISAB PacVacTM 37 Kw power plant that generates the suction power for the 300 metre long pipework system and its 30 inlet valves that serve seven different mezzanine levels throughout the MRF plant. The ATM valve reverses the air pressure through the filters, cleaning them and the air volume is more than sufficient to do an effective cleaning job several times a day.

These features combined with DISAB equipment’s reliability and longevity make the centralised vacuum systems highly efficient from an operator’s perspective.

Product Overview

Our powerful central vacuum systems can be linked to a variety of vacuum units and a range of discharge methods can be selected to suit individual operational requirements.

Our fixed centralised vacuum systems can provide pipework from as little as 10 metres up to 3000 metres, either fully fitted by our expert engineers, or as supply only for your own installation.

Download The Case Study

WHY DISAB?

 CUT TIME AND SAVE MONEY

Waste removal is faster, easier and more efficient, less time is spent by operators cleaning and large capacity collection mean less time spent emptying too. So downtime is significantly reduced.

Large deposits can be sucked up quickly from virtually anywhere and safely disposed of, or recycled back into process. So, if recovered material is valuable, huge savings can be achieved.

Because our powerful vacuum technology removes fine particles from the atmosphere, there’s far less dust to get into the moving parts of your plant or damage bearings, which will mean greater reliability, less downtime, and a longer shelf life for your equipment.

 IMPROVE HEALTH AND SAFETY

There’s no need for lengthy, back-breaking manual collection. Thanks to our fully enclosed systems and highly advanced filters, harmful dusts are instantly removed and safely contained, minimising the risk of dust exposure to your employees.

Free On-site Demo

We can arrange free site visits, demonstrations and site surveys, to assess your individual needs and help you achieve your goals, whether they’re on a small scale or part of a major project. Call us on 01737 246 649 or email infouk@disab.com

Talk to us today

Whether you require a tailor made solution, want to hire one of our industrial vacuum units or simply wish to discuss your requirements in more detail, call us on 01737 246 649 or use the button below to enquire online.